Wednesday 3 June 2015

MULTY-PLY LAMINATES FOIL

Flexible packaging is rapidly emerging as an effective alternative to conservative metal, plastic and glass containers. It's light, easy to handle and cost effective. And most important, it provides an excellent surface for printing. Multi layer foils can be offered various kinds of flexible packaging materials with combinations of various materials like Polyester film, Aluminium Foil, Paper, BOPP, LDPE, Cellophane etc without / with printing upto 7
colours.

Also can be offered in reverse printed film laminates. Multi Ply Laminates comprises of multi ply security laminates, multi ply semi rigid laminates etc.
This 3 ply is suitable for packing conventional products like confectionery, tea, consumables etc. The final product specifications are made as per agreed contract with the customers based on the type of products that are to be packed. Polyester to foil and foil to poly lamination is done by dry lamination.

This Multy Layer foils can be further grouped in to two Part

1. Paper Based Multy ply Laminates.
2. Polyester based Multy ply Laminates.




Standard Specifications of PET Laminates:

Structure
  PET  
gsm
 
+/-5%
 Foil    
gsm
 
+/-8%
LDPE 
gsm
 
+/-5%
 
12 mic PET/ 9 mic Foil / 37 mic LDPE
16.8
24.3
34.5
12 mic PET/ 12 mic Foil / 37 mic LDPE
16.8
32.4
34.5
12 mic PET/ 12 mic Foil / 50 mic LDPE
16.8
32.4
46
12 mic PET/ 12 mic Foil / 62.5 mic LDPE
16.8
32.4
57.5


For all above structures:
Aluminium Foil Alloy
AA 1200 / AA  1235 
Foil Finish
Matt / Bright
Bond Strength
180 grams/ 15 mm (min)
Lamination Surface
Matt/ Bright
Printing Substrate
Polyester
Printing side
Top / Reverse printing
Text and Design
As per artwork
Repeat Length
As per artwork
Repeat Length Tolerance
+/- 0.5 mm
Registration
+/- 0.5 mm
Core Type
Plastic / Aluminium / Card Board
Core ID 
70 mm / 76 mm
Reel OD
250-350 mm (standard)
OD  Tolerance
+/-5 mm
Slit Width Tolerance
+/- 0.5 mm
Type of Joint
Single Butt/ Double Butt / Lap Joint
Type of Tape/ Colour
Cello Tape / Red Colour (standard)
Type of Packing
Wooden Case / Pallet / Corrugated Carton


Standard Specifications of
 
Paper based Laminates (four ply):

Structure
XX gsm Paper / XX micron LDPE/
 
XX micron Foil/ XX micron LDPE
 Paper 
gsm
 
+/-5%
LDPE 
gsm
 
+/-5%
 Foil 
gsm
 
+/-8%
 
LDPE 
gsm 
+/-5%
 
41 Paper/ 15 LDPE / 9 Foil / 25 LDPE
41
13.8
24.3
23 . 00
41 Paper/ 17 LDPE / 9 Foil / 32 LDPE
41
15.64
24.3
29.44
41 Paper/ 17 LDPE / 9 Foil / 37 LDPE
41
15.64
24.3
34.04
41 Paper/ 20 LDPE / 9 Foil / 37 LDPE
41
18.4
24.3
34.04


For all above structures:
Aluminium Foil Alloy
AA 1200 / AA  1235 
Foil Finish
Matt / Bright
Temper
Soft
Paper
Glassine / Other
Lamination surface
Matt / Bright
Sealing Strength
600 grams/ 15 mm
Sealing Surface
LDPE to LDPE
Sealing temperature 
160 deg C
Dwell Time
0.5 sec.
Printing substrate 
Paper
Text, design, Shade 
As per artwork
Repeat length tolerance
+/- 0.5 mm
Registration tolerance
+/- 0.5 mm
Core Type
Plastic / Aluminium / Cardboard
Core ID
70 / 76 mm
Reel OD
250-300 mm (standard)
Reel OD tolerance
+/- 5 mm
Type of Joint
Single butt / Double butt / Lap Joint
Type of Tape / Colour
Cello Tape / Paper Tape, Brown/Red/Black
Reel Width
As per artwork
Width tolerance
+/- 0.5 mm
Packing
Corrugated Cartons/ Pallets/ Wooden Cases

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